Extrusion – Snacks
Achieve snack innovation through our versatile extrusion technology that produces exceptional texture, consistent shape integrity, and perfect seasoning adhesion across diverse product formats.
Extrusion – Snacks
Snack excellence requires precision at every stage – our systems deliver exactly that. Whether producing cheese balls, corn curls, or unique shapes, our technology ensures ideal expansion, consistent density, and perfect surface development for optimal flavour application.
Advanced temperature control and pressure management create the perfect cellular structure for each product variety, delivering the irresistible crunch and texture consumers demand. Our coating systems ensure uniform seasoning distribution without compromising product structure or shelf stability.
Product Categories
Chesse Balls
Corn Curls
Cheese Rings
Extruded Popcorn
Bread Chips
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The ICUBE Process
Batching
Ingredients are measured accurately to establish consistent quality from the start. Proper batching is essential for achieving reliable product characteristics and maintaining uniformity across batches. Precise ingredient preparation contributes to creating a high-quality end product with desired properties.
Mixing
Thorough blending creates a uniform mixture essential for achieving desired texture and structure. Proper mixing ensures even distribution of all ingredients, enhancing product consistency and quality. Achieving a homogenous blend is crucial for meeting product standards and delivering a satisfying experience.
Twin Screw Extrusion
The blended mixture undergoes controlled extrusion, transforming it into a cohesive, texturally consistent dough. Extrusion optimizes texture, moisture, and consistency, ensuring product quality. Proper extrusion control prepares the mixture for forming and cutting, enhancing overall characteristics.
Forming & Cutting
The dough is shaped and cut into desired snack forms, ensuring consistency across batches. Accurate shaping contributes to achieving the intended product structure and appeal. Proper forming techniques are essential for meeting quality standards and maintaining uniformity.
Drying
Moisture is carefully reduced to enhance texture, ensure crispness, and promote shelf stability. Controlled drying maintains product characteristics and contributes to overall quality. Achieving the right moisture content is essential for ensuring durability and consumer satisfaction.
Coating
A coating is applied to enhance flavour, texture, or appearance. Proper coating techniques ensure consistent quality and contribute to the final product’s market readiness. Achieving an even coating is essential for providing a satisfying consumer experience.
Packing
The final product is securely packed to protect freshness, quality, and appearance. Effective packaging safeguards the product throughout distribution, ensuring it reaches consumers in optimal condition. Proper packing methods contribute to preserving product integrity and enhancing appeal.
