Extrusion – Pillow
Elevate snack innovation with pillow extrusion technology that delivers perfect shell thickness, precise filling injection, and consistent sealing in every product.
Extrusion – Pillow
Experience the perfect balance of crispy exterior and flavourful centers with our pillow extrusion solutions. Our integrated systems ensure uniform cooking, exact portion control, and seamless cream injection while maximizing production efficiency. Advanced technology delivers consistently sealed products with extended shelf stability and visual appeal.
The perfect pillow snacks feature ideal shell thickness and evenly distributed fillings in every bite. Our systems maintain precise temperature control throughout production for optimal structure development.
Product Categories
Pillow Snacks
Center Filled Pillows
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The ICUBE Process
Batching
Ingredients are accurately measured and prepared to ensure consistency and quality. Proper batching establishes a reliable foundation, allowing the entire process to proceed smoothly and efficiently. Consistency in ingredient preparation is essential for achieving desired product characteristics and ensuring repeatable results.
Mixing
Blending ingredients thoroughly using a ribbon blender creates a uniform mixture essential for texture and structure. Proper mixing ensures even distribution of all components, enhancing consistency and quality throughout the process. Achieving a homogenous blend is crucial for maintaining product standards and meeting expectations.
Twin Screw Extrusion
The mixed formulation undergoes controlled cooking and mixing within a twin-screw extruder. This process transforms ingredients into a cohesive dough, optimizing texture, moisture, and consistency. Precise control over extrusion parameters ensures product quality and prepares the mixture for shaping and further processing.
Forming & Cutting
The cohesive dough is shaped and cut into precise pillow forms, ensuring uniformity across batches. This step establishes the product’s foundational structure, setting the stage for further processing. Consistent forming and cutting techniques are essential for achieving desired product shapes and quality standards.
Cream Infusion
Pillow structures are infused with cream filling, enhancing flavour, texture, and appeal. The infusion process is carefully controlled to ensure consistent filling distribution throughout each piece. Proper cream infusion adds value and differentiates the product, enhancing the overall sensory experience.
Coating
An even coating is applied to enhance flavour, texture, or appearance. Coating may also add nutritional value depending on the intended product characteristics. Achieving a uniform coating ensures consistent quality and appeal, contributing to the final product’s market readiness.
Drying
Moisture is carefully removed from the product to achieve optimal texture, extend shelf life, and maintain quality. Controlled drying ensures product stability and preserves desired characteristics, enhancing overall product appeal. Achieving the right moisture content is essential for achieving the intended product quality.
Packing
The final product is securely packed to preserve freshness, quality, and appearance. Proper packaging protects the product from external elements, ensuring it reaches consumers in optimal condition. Effective packing methods contribute to maintaining product integrity and enhancing the overall consumer experience.
