Extrusion – Flakes
Achieve superior flake production with our advanced processing system that delivers consistent thickness, perfect blistering, and optimal crispness from multiple grain sources.
Extrusion - Flakes
Flake perfection begins with precision engineering in our extrusion systems. From corn to ancient grains, our technology ensures uniform cooking, ideal flattening, and perfect moisture control throughout production. The result: consistently crisp, nutritionally preserved flakes with exceptional bowl life and consumer appeal.
Our systems deliver perfect blistering for ideal texture while maintaining the nutritional integrity of diverse grain sources. Advanced roller technology creates the precise thickness needed for optimal expansion during the roasting process.
The perfect pillow snacks feature ideal shell thickness and evenly distributed fillings in every bite. Our systems maintain precise temperature control throughout production for optimal structure development.
Product Categories
Corn Flakes
Multi Grain Flakes
Millet Based Flakes
Get a Quote
Discover precision-engineered food machinery, crafted to meet specific manufacturing requirements.
Need more help?
We provide customized solutions for efficient, reliable, and innovative machinery to enhance your production process.
+91 9363533799
info@icubemachinery.co.in
Find Machinery Engineered with Innovation to Match Your Product Requirements.
The ICUBE Process
Batching
Ingredients are accurately weighed and prepared to maintain consistent quality and texture. Precise batching ensures the correct proportion of ingredients, forming a reliable base for further processing. This step is crucial for achieving uniformity across batches and meeting desired product standards.
Mixing
Thorough blending of ingredients creates a homogenous mixture essential for achieving desired texture and structure. Uniform mixing enhances product consistency, ensuring even distribution of components before extrusion. Properly mixed formulations contribute to reliable product characteristics and improve overall quality.
Twin Screw Extrusion
Ingredients undergo controlled cooking and mixing within a twin-screw extruder, transforming them into a cohesive dough. This process optimizes moisture, texture, and consistency. Precise extrusion control prepares the mixture for further processing, enhancing overall quality and achieving desired characteristics.
Rolling/Flattening
The extruded dough is flattened to achieve the desired thickness, essential for creating uniform flakes. Controlled rolling ensures consistent texture and prepares the product for subsequent roasting and blistering steps. Maintaining precise thickness contributes to achieving the intended final product quality.
Roasting
Roasting enhances the flavour, texture, and color of flakes by applying controlled heat. This step contributes to the development of a desirable, appealing product. Proper roasting ensures optimal flavour and texture, adding value to the final product’s sensory experience.
Blistering
Blistering creates a distinct texture by applying heat, enhancing the product’s crunchiness and overall appeal. Controlled blistering improves the sensory qualities of flakes, contributing to their unique characteristics. Achieving the desired texture is essential for meeting product standards and consumer expectations.
Coating(Flavour/Micro-Nutrients addition):
An even coating is applied to enhance flavour, nutritional value, or appearance. This step ensures consistent quality and appeal while maintaining desired product characteristics. Proper coating techniques contribute to the final product’s market readiness and overall consumer satisfaction.
Drying
Moisture is carefully removed to ensure crispness, shelf stability, and product integrity. Controlled drying maintains desired texture and quality while enhancing the product’s durability. Achieving optimal moisture content is essential for preserving product characteristics and ensuring a satisfying consumer experience.
Packing
The final product is securely packed to protect freshness, quality, and appearance. Effective packaging safeguards the product from external elements and preserves its integrity throughout distribution. Proper packing methods ensure that the product reaches consumers in excellent condition.
