Extrusion – Cereals
Redefine breakfast options with cereal extrusion systems that produce distinctive shapes, consistent textures, and uniform coating application for maximum nutritional impact.
Extrusion - Breakfast Cereals
From colorful rings to crunchy clusters, our cereal production technology delivers versatility without compromising quality. The integrated process ensures precise cooking parameters, excellent expansion control, and uniform nutrient distribution while maintaining ideal texture and appearance.
Advanced forming systems create distinctive shapes with consistent density and perfect surface characteristics for optimal coating adhesion and nutrient delivery. Precise drying technology ensures extended shelf stability without compromising the sensory experience.
Product Categories
Fruit Loops
Coco Crunch
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The ICUBE Process
Batching
Ingredients are accurately weighed and prepared to ensure consistent quality and formulation. Proper batching establishes a solid foundation for the entire process, contributing to reliable product characteristics and uniformity across batches. Precise ingredient measurement is essential for achieving the desired final product.
Mixing
Ingredients are thoroughly blended to achieve a uniform mixture essential for structure and texture. Consistent mixing ensures even distribution of all components, enhancing overall product quality. Proper blending techniques contribute to achieving the desired formulation and meeting product standards.
Twin Screw Extrusion
The blend undergoes controlled cooking and mixing within a twin-screw extruder, transforming it into a cohesive dough. Extrusion optimizes texture, moisture, and consistency, preparing the mixture for forming and cutting. Proper extrusion control enhances quality and ensures reliable product characteristics.
Forming & Cutting
The dough is shaped and cut into precise cereal forms, ensuring uniformity across batches. This step establishes the product’s foundational structure, contributing to overall consistency. Achieving accurate shapes and sizes is essential for maintaining product standards and appeal.
Coating(Flavour/Micro-Nutrients addition):
Coating is applied to enhance flavour, texture, or nutritional content. Proper coating techniques ensure even distribution and contribute to the final product’s market appeal. Achieving a uniform coating is essential for providing consistent quality and desired characteristics.
Drying
Controlled drying removes excess moisture, enhancing texture and ensuring shelf stability. Proper drying maintains desired product characteristics and contributes to overall quality. Achieving the right moisture content is crucial for preserving product integrity and ensuring a satisfying consumer experience.
Packing
The final product is securely packed to maintain freshness, quality, and appearance. Effective packaging protects the product from external elements, ensuring it reaches consumers in optimal condition. Proper packing methods contribute to preserving product integrity and enhancing overall appeal.
